Implementasi Lean Manufacturing Untuk Eliminasi Waste Pada Lini Produksi Machining Cast Wheel Dengan Menggunakan Metode WAM dan VALSAT = Lean Manufacturing Implementation to Eliminate Waste in Machining Cast Wheel Line Production by Using WAM dan VALSAT Method
| Main Authors: | Daonil, author, Add author: Teuku Yuri M. Zagloel, supervisor, Add author: Yadrifil, supervisor, Add author: Sri Bintang Pamungkas, 1945-, examiner, Add author: Djoko Sihono Gabriel, examiner, Add author: Dendi P. Ishak, examiner, Add author: Fauzia Dianawati, examiner |
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| Format: | Masters Bachelors |
| Terbitan: |
Fakultas Teknik Universitas Indonesia
, 2012
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| Subjects: | |
| Online Access: |
https://lib.ui.ac.id/detail?id=20314567 |
Daftar Isi:
- Penelitian ini bertujuan untuk mengeliminasi waste pada lini produksi machining cast wheel dengan implementasi konsep lean manufacturing. Metode lean manufacturing yang digunakan adalah Waste Assessment Model (WAM) untuk identifikasi waste pada proses manufaktur dan Value Stream Analysis Tools (VALSAT) untuk memilih mapping tools yang digunakan dalam analisis waste. Berdasarkan hasil analisis didapatkan tiga rekomendasi perbaikan yaitu modifikasi desain soft jaw mesin OP 20 (facing dan boring), aplikasi metode sampling pada proses OP 40 (leak test), dan penggabungan proses OP 70/OP 60 (washing). Hasil evaluasi rekomendasi didapatkan perbaikan pada lini produksi machining cast wheel berupa peningkatan kapasitas produksi menjadi 1,350 set per hari, penurunan reject rate menjadi 2%, dan efisiensi man power sebanyak 3 orang. <hr><i>The purpose of this research is to eliminate waste in machining cast wheel line production using lean manufacturing implementation. This research use lean manufacturing method with Waste Assessment Model (WAM) for identification waste of manufacturing process and Value Stream Analysis Tools (VALSAT) to choose mapping tools which will be used inwaste analysis. Based on the analysis result, there are three recommendations. The recommendations are modification design soft jaw on machine OP 20 (facing and boring), application sampling method for OP 40 (leak test), and unification OP 70/OP 60 (washing). The result of evaluation recommendations shows performance improvement in machining cast wheel line production, there are increase in production capacity by 1,350 sets per day, decrease in reject rate by 2%, and efficiency of man power by reduce 3 peoples.</i>